Mechanical Head

No description available.

Maintenance Management

• Develop and implement preventive, predictive, and condition-based maintenance programs for all plant equipment.
• Ensure maximum equipment uptime and reliability for production operations.
• Monitor and improve key maintenance KPIs such as equipment availability, MTBF, MTTR, and maintenance costs.
• Lead troubleshooting and root cause analysis for critical equipment failures.
• Establish and maintain maintenance planning and scheduling systems.

Mechanical Asset Integrity

• Manage the integrity and reliability of static and rotating equipment, including:

• Pumps
• Compressors
• Blowers
• Heat exchangers
• Reactors
• Columns and pressure vessels
• Storage tanks
• Piping systems
• Utility equipment

• Ensure compliance with inspection and testing requirements for pressure equipment and piping systems.
• Develop equipment lifecycle management and replacement strategies.

Shutdown and Turnaround Management

• Plan, coordinate, and execute plant shutdowns, turnarounds, and major maintenance activities.
• Manage budgets, timelines, manpower, and contractor performance during shutdowns.
• Ensure safe and timely completion of all turnaround activities.

Project Engineering

• Lead mechanical aspects of plant expansion, debottlenecking, and modernization projects.
• Review engineering designs, technical specifications, and vendor proposals.
• Coordinate installation, commissioning, and startup of new equipment.
• Ensure compliance with engineering standards and best practices.

Safety, Health, and Environment

• Promote a strong safety culture throughout the maintenance organization.
• Ensure compliance with plant safety procedures, permit-to-work systems, and lockout/tagout requirements.
• Participate in HAZOP, risk assessments, and safety audits.
• Drive initiatives to eliminate unsafe conditions and reduce incidents.

Team Leadership

• Lead and develop maintenance engineers, supervisors, planners, and technicians.
• Identify training needs and develop competency improvement programs.
• Conduct performance reviews and succession planning.
• Foster a culture of accountability, teamwork, and continuous improvement.

Budget and Cost Control

• Prepare and manage annual maintenance and capital expenditure budgets.
• Optimize maintenance costs while maintaining equipment reliability.
• Manage spare parts inventory and procurement strategies.
• Evaluate vendor performance and negotiate service contracts.

Compliance and Documentation

• Ensure adherence to statutory requirements, industry standards, and company policies.
• Maintain accurate maintenance records, SOPs, equipment histories, and technical documentation.
• Support ISO, environmental, and safety management systems.